Manufacturing Software for Production Control and Shop Floor Management
Factories
Manage production workflows, track work orders in real-time, and control shop floor operations. One platform handles product design, materials planning, production scheduling, and quality control for discrete manufacturers.
Trusted by Global Organizations
Running a manufacturing operation means coordinating product designs, material availability, production schedules, shop floor execution, and quality control. Spreadsheets and disconnected systems create delays, material shortages, and production bottlenecks. Alpide Manufacturing gives you complete production visibility and automated planning so you can manufacture efficiently, control costs, and deliver orders on time.
Still Managing production
with spreadsheets?
Tracking work orders, material lists, and inventory in multiple spreadsheets works initially but breaks down as you grow. Information gets outdated, material requirements don't update automatically when designs change, and coordinating shop floor operations requires constant manual updates. Alpide Manufacturing eliminates spreadsheet chaos with real-time production management.
Complete Manufacturing Control
From product design to shop floor execution, manage every aspect of your manufacturing operations.
Product and Material Management
Track all materials used in manufacturing—raw materials, components you purchase, parts you make internally, and finished products. Maintain detailed specifications, supplier information, and cost data. Everything stays organized in one system instead of scattered spreadsheets.
Product Design and Assembly Instructions
Define what materials and components go into each product with detailed assembly instructions. Specify how parts fit together, what tools are needed, and how long each step takes. Handle products with multiple variations or optional features without creating separate records for each configuration.
Production Scheduling and Material Planning
Plan what to manufacture and when based on customer orders and inventory levels. Calculate material requirements automatically so you know exactly what to purchase and when. Check if you have enough equipment and labor capacity to meet production schedules before committing to delivery dates.
Production Workflows and Operations
Map out how products move through your factory—which stations handle which steps, how long each operation takes, and what equipment is needed. Define standard procedures so operators know exactly what to do at each production stage. Track time at each step for accurate costing.
Work Order Creation and Management
Turn production plans into actual work orders that shop floor teams can execute. Each work order shows what to make, which materials to use, step-by-step instructions, and target completion dates. Materials get reserved automatically so production doesn't start without necessary components.
Shop Floor Control and Real-Time Tracking
Track production progress as work happens on the factory floor. Operators report completed quantities, time spent, and materials used from tablets or shop floor terminals. See which work orders are running, what's completed, and where bottlenecks occur in real-time.
Quality Management
Quality at Every Step - Quality control, inspections, defect tracking, and corrective actions.
Manufacturing Cost Tracking and Analysis
Track actual costs for materials, labor, and overhead consumed by each work order. Compare planned costs versus actual costs to identify where production runs over budget. See profitability by product line, customer, or individual jobs to focus on your most profitable manufacturing work.
Why Choose Alpide Manufacturing
Built from the ground up for manufacturers who need more than spreadsheets but don't want enterprise complexity.
Purpose-Built for Discrete Manufacturing
Alpide Manufacturing handles how discrete manufacturers actually make products—managing material lists, tracking materials through production operations, and maintaining quality at every step. Built specifically for manufacturers who make distinct items like machinery, electronics, furniture, or assembled products rather than continuous process manufacturing like chemicals or food processing.
Benefits of Alpide Manufacturing
Real-Time Visibility
Live production dashboards that update the moment operators report progress. See which work orders are running, current efficiency metrics, and material shortages in real-time.
Affordable for Small to Mid-Size Manufacturers
Manufacturing capabilities without enterprise software pricing or complexity. Transparent pricing based on users with no hidden fees or surprise charges. Get comprehensive production management at costs that make sense for growing manufacturers who need more than spreadsheets but can't justify expensive enterprise systems.
Complete Integration
Manufacturing, warehouse, and accounting all share one database, updated in real-time. No manual exports, no reconciliation headaches, no data synchronization delays.
Mobile Shop Floor
Works perfectly on tablets and smartphones right on the shop floor. Clock in, view work instructions, report production, and flag quality issues from any device.
Faster Implementation Than Traditional Manufacturing Systems
Get operational in weeks instead of months or years. Most manufacturing features are already configured and ready to use. Our team helps migrate your material lists and production data from Excel, trains your staff, and gets you producing with the new system quickly.
Purpose-Built Design
Every feature designed for how you actually make products. Work orders, routings, sub-assemblies, and shop floor control are built into the core.
We care about your data
and security
Complete Data Security
Ensuring end-to-end data security for total visibility of the audit trail and support compliance
Daily Cloud Backup
Daily cloud backup for unpredictable risks or disasters.
Regulations and Compliance
Ensure compliance with local and international data privacy laws and following best cyber protection practices.
Why Unified Manufacturing Software Beats Separate Systems
Traditional manufacturing operations use separate systems for production planning, inventory management, shop floor tracking, and accounting. Each system requires manual data entry and constant reconciliation between platforms. Alpide Manufacturing unifies production management, inventory control, and financial tracking in one platform. When materials arrive, inventory updates automatically. When production consumes materials, stock decreases instantly. When work orders complete, accounting sees actual costs without manual updates. You eliminate double-entry work, inventory discrepancies, and production delays waiting for information. One modern system replaces disconnected manufacturing tools.
Common Manufacturing Scenarios Where Alpide Helps
Real-world production challenges Alpide is designed to handle across planning, execution, and costing.
Managing Material Shortages and Production Delays
See exactly which materials are needed for upcoming production and when they must arrive. Get alerts for potential shortages and compare supplier delivery dates with production schedules to avoid delays.
Tracking Work Orders Through Multiple Production Steps
Track work orders across cutting, assembly, finishing, and inspection. Operators update progress in real time, helping you spot delays and bottlenecks instantly.
Calculating Actual Production Costs for Each Job
Track material usage, labor hours, and overhead per work order. Compare planned vs actual costs to identify overruns and focus on high-margin products or customers.
Handling Engineering Changes and Product Updates
Update BOMs and instructions when designs change. See which work orders use old or new specs and plan engineering changes with minimal disruption.
Managing Make-to-Order and Custom Manufacturing
Create work orders for custom products with unique configurations. Maintain cost accuracy and quality even when every order is different.
Frequently Asked Questions
What types of manufacturers need manufacturing software?
Discrete manufacturers making distinct items like machinery, electronics, furniture, metal fabrication, plastic products, or assembled goods benefit from manufacturing software. Job shops handling custom orders, make-to-order manufacturers with product variations, and small to mid-size factories tracking multiple work orders all gain efficiency from organized production management instead of spreadsheets. Even operations with 5–10 employees benefit from automated material planning and shop floor tracking.
How does manufacturing software help with material planning?
The software calculates exactly what materials are needed for upcoming production based on product designs and work order quantities. It compares required materials against current inventory to show what needs purchasing and when. Automated alerts notify you of potential shortages before production starts. You see which materials are committed to specific work orders versus available for new production, preventing material conflicts and production delays.
What is shop floor control in manufacturing software?
Shop floor control tracks production as work happens on the factory floor. Operators report completed quantities, time spent on operations, and materials consumed from tablets or terminals. Supervisors see which work orders are running, what’s completed, and where delays occur in real-time. This visibility helps identify bottlenecks, balance workloads across stations, and provide accurate delivery updates to customers.
Can manufacturing software handle custom products and job shop work?
Yes, manufacturing software manages make-to-order production with unique specifications per customer order. Create work orders for custom products with specific material requirements, special assembly instructions, and one-off production steps. Track costs accurately even when every job has different materials, labor requirements, or production processes. Maintain quality control and documentation for custom work while tracking profitability by customer or product type.
How does manufacturing software track production costs?
The software tracks actual materials consumed, labor hours worked, and overhead allocated to each work order as production happens. Compare planned costs from product designs versus actual costs from shop floor execution to identify jobs running over budget. See total costs by product line, customer, work order, or production period to improve pricing and profitability.
How long does it take to implement manufacturing software?
Implementation time depends on manufacturing complexity, number of products, and historical data migration. Small manufacturers with straightforward production can be operational in several weeks. Larger operations with complex workflows typically need a few months for setup, data migration, training, and refinement. Cloud-based systems deploy faster, and most manufacturers see benefits within the first few months.
Can manufacturing software integrate with accounting systems?
Yes, manufacturing software integrates with accounting to sync inventory values, cost of goods sold, work-in-progress, and job costing. Material consumption, labor costs, and finished goods updates flow automatically to accounting, eliminating manual journal entries and ensuring accurate financial reporting.
How much does manufacturing software cost?
Manufacturing software pricing varies by features, number of users, production complexity, and deployment method. Cloud-based solutions typically use monthly subscriptions that scale with your operation, while on-premise systems require higher upfront investment. Most vendors offer tiered pricing based on usage and capabilities.
How is Alpide Manufacturing different from NetSuite or Dynamics 365 for production management?
NetSuite and Dynamics 365 offer manufacturing capabilities as part of large enterprise platforms. Alpide focuses on complete manufacturing operations in one unified system—production management, inventory, shop floor tracking, quality control, and accounting—without enterprise complexity. For growing manufacturers, Alpide delivers enterprise-level control at a significantly lower cost with seamless end-to-end integration.
Related Questions About Manufacturing Software
How does Alpide ERP help reduce operational costs?
By automating essential business processes such as inventory management, order processing, and logistics, Alpide ERP helps minimize the need for extensive manual oversight, thereby reducing associated costs.
Can Alpide ERP be customized for specific industry needs?
Yes, Alpide ERP offers industry-specific features that are tailored to meet the unique challenges and requirements of different business sectors, enhancing overall efficiency from the start.
How does Alpide ERP enhance logistics management?
The Logistic Management module in Alpide ERP provides route optimization and shipment tracking, streamlining logistics operations, reducing lead times, and improving supply chain responsiveness.
What are the benefits of Alpide ERP's real-time tracking features for startups?
Real-time tracking in Alpide ERP ensures end-to-end visibility of inventory and order fulfillment processes, enabling startups to enhance accuracy, optimize operations, and improve customer satisfaction. This feature supports startups in maintaining agile and responsive business practices, crucial for adapting to market changes and growth.
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